In
calculating the forging "effectiveness"
of a power hammer, only the anvil weight should
be used, not the entire machine weight.The rest
of the weight of any self contained hammer adds
to the shipping expense, but NOT the forging effectiveness.
The
frame weight of a self-contained or two piece hammer
does not count for forging effectiveness... period.
No, No, No.
In
a one-piece utility or self-contained hammer it
is difficult to say exactly where the a anvil leaves
off and the frame begins. The real answer basically
depends on the center of rotation, so for the sake
of simplicity, I draw a pyramid shape from the bottom
die down, and call that portion of the weight the
"anvil".
The anvil:ram ratio of any forging hammer is simply
a comparison of the weight of the anvil to the weight
of the ram. For example: a forging hammer with a
100 lb. ram and a 1,000 lb anvil would have an anvil:ram
ratio of exactly 10:1. Even if this hammer had a
cast iron frame that weighed 10,000 lbs, it would
still have a 10:1 anvil:ram ratio.
Many
(imported) self-contained air hammers ( whether
cast or fabricated) have very small anvils. For
example: The Kuhn 110 lb.fabricated self contained
hammer has an anvil that only weighs about 660 lbs.
That means that the anvil/ram ratio is only than
6:1. Imagine trying to hand forge on a 60 LB anvil
with a 10 LB sledge... not the most effective arrangement,
to be sure. Many other hammers have anvil:ram ratios
of even less than 6:1.
In
real life experience, there is a "sweet spot" of
anvil effectiveness between about 10:1 and 25:1.
Below
10:1, adding RAM weight to the machine does not
really increasethe forging effectiveness of the
hammer, just the power consumption.
Above
25:1, adding ANVIL weight does not increase the
effectiveness enough to justify the added cost.
The "sweetest part" of this sweet range is between
15:1 and 25:1 where the maximum forging effectiveness
is obtained for the lowest cost per pound of machine.
Simple truth derived from a lot of experimentation.
This
is my real life experience from designing, building
repairing, rebuilding and using literally hundreds
of hammers, including steam hammers, mechanical,
and self contained hammers.
I
recently examined (for a potential buyer) a 50,000
lb. (25 ton RAM) steam hammer, and the anvil weighs
just a little more than 1 million lbs, (20:1) and
the hammer still requires a pretty enormous foundation,
and a lot of cushion between the hammer and the
foundation. The hammer could really use a bigger
anvil, but it is cost prohibitive. This is an extreme
case, but certainly illustrates that an anvil can't
be too big, just too expensive.
The
differences in total stroke, useable stroke, cylinder
size, ram velocity, blows per minute, HP, "anvil
efficiency" etc. etc., are all variables that
would need to be accounted for in a mathematical
comparison of effectiveness, and even then you would
still be comparing apples to oranges from one hammer
to another. The Phoenix hammers have the longest
stroke, the biggest anvils, and the same or more
blows per minute than any other forging hammer being
manufactured today, so I reckon I have done my best
to maximize these variables in my designs.
The
extensive foundation requirements for most (new
or old) self-contained hammers are simple proof
that their anvils are not big enough. The Phoenix
150(A) shown in the video is not even bolted down,
much less needing or sitting on a foundation.