Oh,
good grief, If you have read this far you must really
be serious, so I will tell you what I know.
An anvil must be thought of as a mass floating in
space... the circumstances of foundations, etc.,
are simply not relevant for calculating the "efficiency"
or effectiveness of a forging hammer and it's anvil
as a forging "system". The mass of the
ram and the distance it "falls" and the
velocity at the time of impact and the mass ratio
of the anvil to the ram are all factors in how well
the "system" will perform a given forging
activity. In my experience, the anvil: ram weight
ratios of 15:1 - 25:1 produce the most effective
forging for the cost associated with building and
powering a given forging hammer.
When
comparing different power hammers, the differences
in total stroke, useable stroke, cylinder size,
ram velocity at the moment of impact, number of
strokes per minute, anvil mass ratio, etc., etc.,
etc., are all variables that would need to be accounted
for in a realistic mathematical comparison, and
even then you would still be comparing apples to
oranges, when comparing hamer to hammer.
Just
because (brand X) hammer has a particular weight
of anvil does not necessarily make it better than
(brand Y) if the brand X hammer only hits 100 strokes
per minute, and your tools won't fit under it. Most
prudently, one should compare what the hammers can
and should do for you or your business, and how
they will continue to perform over time. The machine
that does the most for you, and lasts the longest,
will have the best value for you, the customer.
I
have seen several recent attempts by so-called "mathemeticians"
to compare the various hammers on the market today
(on a spreadsheet), and so far all of these comparisons
have come out absolutely false and misleading, as
they are (a) incorrect in their collection of the
basic statistics, (b). incorrect in their use of
the math, and (c) using some irrelevant variables,
while ignoring absoluteluy essential ones. Arrgh.
Someday,
when I have nothing better to do, it might be fun
to calculate mathematical "power and efficiency"
comparisons of different forging hammers, but in
the meanwhile, I'll stand by my personal experiences
and the observations in real life applications of
my hundreds of industrial users of my machines,
and leave the arguing to others.
If
I do ever take the time to do a mathematical comparison,
I would only change one variable at a time, as I
do in real life, that is take one hammer with a
set ram mass, velocity, stroke, etc, and change
out the anvil mass and test with a real forging
activity (or recalculate).
I
would also use two different methods of calculating
blow energy, the forging industry standard, (which
is simple, but incorrect) and the Newtonian physics
method (which requires a ram velocity figure that
can really only be measured accurately in real life),
and plot both curves, but it can only be done for
one machine and one variable at a time, and would
still be less accurate than a real life test.
I
spent a good deal of time corresponding with Chambersburg
engineers before the company closed, and they had
no idea what those "anvil efficiency" numbers meant.
Seriously. The one man who supposedly might have
known had retired, and I was never able to contact
him.
I
have since discovered the true meaning of the Chambersburg
"anvil efficiency" table. It is quite
simple really. It is based on an actual experimant,
and the experiment is reproducible. The basis of
the experiment is this:
A given weight is dropped on an actual sample sitting
on an actual anvil, and the result plotted. The
operation is then repeated using anvils of different
masses, and the results plotted on a curve. The
results indicate that beyond a certain anvil ratio,
the curve basically flattens out, and increasing
the anvil mass beyond this point produces a diminishing
return of effectiveness. At the point of diminishing
return (infinity) the anvil is said to be "100
percent efficient".